A COMPLETE GUIDE TO PRODUCTION OF PAINT

 

A COMPLETE GUIDE TO PAINT PRODUTION

Introduction:

There are so many kinds of paints. Some of them are Emulsion, Textcoat, Satin, Oil, POP, Gloss, Flexcoat, Matt, Car paint, Marine paint and so on.  But the most common ones are emulsion, texcoat and oil paint.

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In this course we shall be dealing with Emultion, Textcoat, Flex coat, Oil paint, and Satin.

 

Motivation:

Before I go further I want to give some motivation on why you must go into paint production. Even though this is secret, but I think you deserve it. It cost about N800 to produce 20 litres of first grade Emulsion paint. It cost about N1200 to produce 20 litres of first grade Textcoat paint, and about N3000 to produce 20 litres of oil paint and about N7000 to produce 20 litres of Satin paint. You can go to market to checking the selling prices.

 

So let’s get started.   

 

INTRODUCTION OF CHEMICAL

These are the chemical to be used in the production of emulsion paint. I listed all the chemical but we are not going to use all.

1. Water

2. Tithern 

3. Calcium carbonate (Calcium)

4. Colourite

5. P.V.A

6. Formalin

7. Nitrosol

8. Ammonia

9. Hydrosol

10. Marble dust

11. Acrydext

12. Geniple

13. K14

14. Bama cork

15. Genipule

16. Calgum

17. Antifungi

18. Silicate

19. Antiskin

20. Mix dryer

21. akid

22. meg

 

 

 

We supply all the above chemicals anywhere in Nigeria. Call us on 08065195592 for the best prices.

 

 

 

Functions of the chemicals

1.    Water

Water is used to mix all the chemicals together. It must not be a hot water. You can use any type of clean and neat water with normal water temperature. However, I prefer soft water to cold water. It helps to mix the paints more easily.

 

2.    Tithern

It is whitening chemical in powdery form. You can always get it where they are selling paint chemical, or rather industrial chemical. Just ask of tithern it will be given to you. It performs the function of making sure that you with paint is shining and not dull. This is the secret of some big names in painting industry. We shall give you the ratio down the line. It is only used when you are producing with paint. That does not mean you cannot use it in other colours but the function is more significant in white paints.

 

3. Calcium Carbonate

This chemical is also in powdery form. It is packaged in bags and they write CalCo on it. It is made by so many companies, I would not like to advertise any but just ask of calcium and it will be given to you.

 

4.    Colourite

This is the most important of the entire course. It involves the ability of mixing some colours to get a desired result. It is not difficult at all if you have initiative and artistic eye.

 

These are the colours we have in raw form (please permit me to call them primary colours because all other colours in the painting industry is gotten from them)

They are: yellow (we painters call it cream), Red, Black, Blue, and Green. All other colours are gotten from a combination of one or two of these.

 

What about White paint? You might ask. Well we do not need to have a pure white colour because, we make our paints with CalCo and it gives us white naturally. In fact once you put your calcium in water you get white paint. I hope that is clear.

We shall cover how to mix the paints to get particular result. But for now just know that colours can be found in paste or oxide.

 

When we say colours are in paste we mean that they are in condensed liquid form (like your pomade), when they are in oxide it means they are in dust form (like your wife’s powder). A colour like cream has both oxide and paste. Red and black are mostly in oxide, green and Blue are in paste. For those who might be wondering which one to use between the yellow oxide and yellow paste, I suggest that if you want the colour you are producing to be deep yellow like MTN colour, you should use paste, otherwise use oxide.

 

CAUTION: you MUST dilute the colours very well with a little water before you apply it to your paint. For example if you get a red oxide, pour a cup of water in a different container mix thoroughly. If not, your paint will be having dotted stains as you roll it on the wall.

 

5.    P.V.A.

This chemical is very important. I guess you might have seen a situation where after painting a building, when you rub your hand on the surface it will be dusting. That is as a result of ill usage of this liquid formed chemical. In my experience, some big names in the painting industry do not even know how to use it. But you not worry, I will tell you and who know you might become their next consultant.

 

6.    Formalin

It does the function of preservative.

 

7.    Nitrosol

It helps to hold the paints together i.e it is a thickener. Its correct usage makes the paint more durable on the wall.

 

8.    Ammonia

This is your secondary school laughing gas. It is also used to make the paints more durable. It serves as a preservative agent too.

 

9.    Hydrosol

This is the chemical that integrates the colours and brings out the best in them. It is used to correct dullness in paints.

 

10.    Marble dust

This is usually used in the production of textcoat paints. It is of two types rough and smooth. The preference is determined by what you want to achieve.

 

11.    Acrytext

This is used as a thickener. It holds the seemingly watery paint together.

 

 

12.    Geniple

This one just does the function of giving the painter a scintillating perfume as he does his job. It helps also in coverage.

 

13. K14

It is also a preservative.

 

14.    Bama cork

It does the function of nitrosol. If you use bama cork you do not need to use nitrosol.

 

15. Antifungi

This chemical controls fungi from growing on the walls.

 

16.  Silicate

The secret of white paint. It brings out the colour of white paint very well

 

17. Calgum

This is a hardner.

 

Steps to making Emulsion Paints

Emulsion are those ordinary paints that are not roughened with sand-like objects. The once that are sand-like are regarded as textcoat. You need to aware that there are other types of paint as well. Satin, oil e.t.c we shall treat them separately but for now let us concentrate with textcoat and emulsion.

 

Watch the video here https://youtu.be/56YiKySFXc4

 

 

LETS MAKE 4 LITRES OF EMULSION PAINT

 

Note: each chemical that you add requires AGGRESSIVE TURNING. You are to put them in the order listed below:

 

 

S/N	CHEMICAL	MESUREMENT	REMARK
1.	Water	For paid readers
2.	Tithan	For paid readers
3.	Calcium	For paid readers
4.	Color	0.5 kg
5.	P.V.A	For paid readers
6.	Nitrosol	For paid readers
7.	Genipule	0.5 kg
8.	Antifungi	For paid readers
9.	Ammonia	For paid readers
10.	Acytext	For paid readers

 

 

 

Warning: please the chemicals must be added in the order I have given you. If not you may have problem for example if you put ammonia before Nitrosol, the paint will get blocked. And again if ammonia drops in Nitrosol, the Nitrosol will block. More so, when formalin is poured into ammonia it will explode. The only time you can add ammonia before Nitrosol is when you are turning on machine speed. Just be careful.

 

 

For Large Quantity Production: multiply the ratio above the number of litres you want to produce.

 

 

PRODUCTION OF TEXTCOAT

 

LETS MAKE 4 LITRES OF TEXTCOAT PAINT

 

Note: each chemical that you add requires AGGRESSIVE TURNING. You are to put them in the order listed below:

 

 

 

 

S/N	CHEMICAL	MESUREMENT	REMARK
1.	Water	For paid readers
2.	Tithan	For paid readers
3.	Calcium	For paid readers
4.	Color	0.5 kg
5.	Marble dust	For paid readers
6.	P.V.A	For paid readers
7.	Nitrosol	For paid readers
8.	Genipule	For paid readers
9.	Antifungi	For paid readers
10.	Ammonia	For paid readers
11.	Acytext	For paid readers

 

For Large Quantity Production: multiply the ratio above the number of litres you want to produce.

 

PRODUCTION OF FLEXCOAT

 

LETS MAKE 4 LITRES OF FLEXCOAT PAINT

 

Note: each chemical that you add requires AGGRESSIVE TURNING. You are to put them in the order listed below:

 

 

 

 

S/N	CHEMICAL	MESUREMENT	REMARK
1.	Water	For paid readers
2.	Tithan	For paid readers
3.	Calcium	For paid readers
4.	Color	0.5 kg
5.	Marble dust	For paid readers
6.	P.V.A	For paid readers
7.	Nitrosol	For paid readers
8.	Genipule	For paid readers
9.	Antifungi	For paid readers
10.	Ammonia	For paid readers
11.	Acytext	For paid readers

 

For Large Quantity Production: multiply the ratio above the number of litres you want to produce.

 

PRODUCTION OF OIL PAINT

Lets make 4 litres of oil paint

 

 

S/N	CHEMICAL	MESUREMENT	REMARK
1.	Kerosene	For paid readers
2.	Akid	For paid readers
3.	Colourant	For white use titharn	Use other colors
4.	Antiskin	For paid readers
5.	Mix dryer	For paid readers

 

For Large Quantity Production: multiply the ratio above the number of litres you want to produce.

PRODUCTION OF SATIN PAINT

Lets make 4 litres of satin paint

S/N	CHEMICAL	MESUREMENT	REMARK
1.	Water	For paid readers
2.	Tithan	For paid readers
3.	Calgum	For paid readers
4.	Color	For paid readers
5.	P.V.A	For paid readers
6.	Nitrosol	For paid readers
7.	Texanol	For paid readers
8.	Genipule	For paid readers
9.	Antifungi	For paid readers
10.	Ammonia	For paid readers

For Large Quantity Production: multiply the ratio above the number of litres you want to produce.

PRODUCTION OF MATT PAINT

Let’s make 4 litres of Matt paint

S/N	CHEMICAL	MESUREMENT	REMARK
1.	Water	For paid readers
2.	Tithan	For paid readers
3.	Calcium	For paid readers
4.	Color	0.5kg
5.	P.V.A	For paid readers
6.	Nitrosol	For paid readers
7.	Meg	For paid readers
8.	Genipule	For paid readers
9.	Antifungi	For paid readers
10.	Ammonia	For paid readers

For Large Quantity Production: multiply the ratio above the number of litres you want to produce.

HOW TO GET DIFFERENT COLORS FROM PRIMARY COLOURS

Every company has its own color chart. So you have to make your own unique. They only way to do it is to have specific measurement in kg of the quantity of colours you are adding per bucket of paint.

This is the only way to make is professionally.

The Table below may guide you.

Note: for the case of primary colours, the quantity you add determines the forms of that family. Example if you add 1kg of yellow, you get cream 30/40, if you add 0.4 kg of same yellow to the same solution it will give you off-white paint. It is the same with red, and other primary colours.

Target colour	Combination 1	Combination 2	remark
Green	Yellow	Blue
Orange	Yellow	Red
Purple	Blue	red

 

You can also have a closer look on the colour wheel for guidance.  

We supply all the chemicals anywhere in Nigeria. Call us on 08065195592 for the best prices.

 

 

 

TO GET THE COMPLETE MESUREMENT, CHOOSE THE PACKAGE YOU WANT AND PAY FOR IT.

 

After your payment, send your email address, to pcezendu@gmail.com or to 08065195592. Upon confirmation of your payment, the complete manual will be forwarded to your email within 1 hour.

 

UBA account detail
Account name: Ezendu Paschal

Account number: 2011536305

 

PACKAGES

S/N	PACKAGE	CONTENT	PRICE
1.	SILVER	EMULSION AND TEXTCOAT ONLY	N3000
2.	GOLDEN	EMULSION, TEXTCOAT, OIL, FLEXCOAT, SATIN, MATT AND BONUS of How to leverage on other company’s machinery for production and bucket branding. You get the address and the contact of the factory that will allow you to produce.	N20,000

See the beauty of the on the site production. The Satin and the Oil is super

https://freecashmanuals.blogspot.com/2019/01/production-of-satin-paint-picture.html

 

 

 

For more on color combination visit this post https://freecashmanuals.blogspot.com/2019/06/how-to-mix-colors-in-paint-production.html